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AF-600 FP - Fan and Pump Drives

The AF-600 FP Fan and Pump Drive is a powerful, flexible and easy to use AC variable torque drive.

The drive is available in its standard configuration that includes LCD keypad display that can be remote mounted, DC link reactors, built-in Modbus RTU, Metasys N2, Apogee FLN P1 and RFI Class A2 filter. Available in IP55/IP66 enclosure.

Features

RFI class A2 filter and DC link reactor as standard configuration.
Built-in communication networks for ModBus RTU, Metasys N2 and Apogee FLN P1
Field installed network options: BACnet, LonWorks, Profibus DP, Profinet, Modbus TCP/IP, Ethernet/IP and DeviceNet
110% current overload for 1 minute (Light Duty)
Hot pluggable, illuminated LCD display, unit indications, rotation direction indication, trended charts display speed, torque, current, full alarm messages & descriptions
4 auto-tuning PID controllers
Integrated logic control, PLC
“Pick up” start (catch a spinning motor)
Easy to use PC software
Energy monitoring feature
Flow compensation
Pump cascade controller
Sleep mode
Fan belt monitoring
Stairwell pressurization
Fire override mode
High standard protection Class 3C2, optional class 3C3

Specifications

Brand

General Electric

Environmental Conditions

Enclosures

IP20 Chassis
IP54
IP55
IP21
IP00 Chassis

Installation Location

For use at altitudes of 1000 m or Less without derating.

Storage Temperature

-25° to 65° C

Ambient Temperature

10° to +50° C for above 45° C, there will be derating

Ambient Humidity

5 to 95 % Relative Humidity, Non-Condensing

Vibration

1.0 G

Cooling Method

Fan Cooled all ratings. Fan Control auto, 50 % level, 75 % level, 100 % level Adjustable

Standards

Approvals & Certifications

Suitable for use on a Circuit capable of delivering not more than 100,000 RMS symmetrical amperes for 230 V and 400 V.
C-Tick
cUL
UL
CE

Input Power Supply

Rated Input AC Voltage

525-690 Vac, 3-Phase, 50/60 Hz, ± 10 % V
380-480 Vac, 3-Phase, 50/60 Hz, ± 10 % V
200-240 Vac, 3-Phase, 50/60 Hz, ± 10 % V

Maximum Voltage Imbalance

3 % of rated Supply Voltage

True Power Factor

> 0.9 Nominal at Rated Load

Displacement Power Factor

> 0.98

Switching on Input Power Supply

Maximum twice/minute up to 7.5 kW
Maximum once/minute above 7.5 kW

Environment According to EN60664-1

Overvoltage Category III/Pollution Degree 2

DC Link Reactors

Built-In DC Link Reactors on all ratings

RFI Filters

Built-In RFI Filters to reduce noise generated by the drive

Output

Rated Output Voltage

0 to 100 % of Supply Voltage

Output Frequency

0 to 590 Hz

Switching on Output

Unlimited

Acceleration / Deceleration Time

1-3600 seconds

Control Method

Sinusoidal PWM Control (V/Hz, Avd. vector Control)

Control

Starting Torque

110 % Starting torque for 1 minute (Variable torque)

Carrier Frequency (Motor Noise, KHz)

Torque Boost

0 to 300 % setting to compensate voltage in relation to the load at low speed

Acceleration / Deceleration Time

0.01-3600 seconds (4 acceleration and deceleration times are selectable via digital inputs. Acceleration and deceleration patterns can be selected from linear or S-Curve)

Data Protection

Password Protection for quick menu or main menu, 0-9999

Pattern Operation

Settings via built-in logic Controller sequencer

Jump Frequency Control

4 jump (or skip) frequencies via Parameter set to avoid mechanical vibration

Slip Compensation

Maintains motor at constant speed with load fluctuations

Torque Limit Control

Output torque can be controlled within a Range of 0.0 to 110 % (0.1 and steps)

Preset Speeds

8 Programmable preset speeds selectable by 3 digital inputs

Built-In Communications

Apogee FLN P1
Metasys N2
Modbus RTU
Drive RS-485

Trim Reference Setting

Available for speed reference offset via potentiometer, Voltage Input, or Current Input

DC Injection Braking

Braking level: 0-100 % of rated Current
Braking Time: 0.0-60.0 seconds
Starting frequency: 0.0-590 Hz

Auto-Restart After Power Failure

Restarts the drive without stopping after instantaneous Power failure

Jogging Operation

Operation via on Key or Digital Input (Forward or Reverse)

Energy Savings

Controls output voltage to minimize motor loss during constant speed operation

Start Mode Function

This functionality smoothly catches a Spinning motor

Fire Override Mode

Overrides drive’s Protective features and keeps motor running

Pump Cascade Controller

Distributes running hours evenly over up to 4 pumps

Sleep Mode

Drive detects Low or no fl ow conditions and Adjusts output

Dry Pump Detection

Detects pump Operation and can set off Alarm, shuts off, or other Programmed actions

Belt Monitoring

Drive can detect Relationship between Current and speed to recognize a broken belt

Real Time Clock

With Programmable timed actions

Logic Controller (LC) Sequencer

Logic Controller Events

Up to 38 Programmable events

Comparators

Array of 6 comparators

Timers

Array of 8 timers, Adjustable from 0.0 to 3600 sec

Logic Rules

Array of 6 boolean logic rules

Logic Controller States

Array of 20 logic Controller action States

Process Controller (PID)

Controller

4 Auto Tune PID Controllers Built-in

Feedback Select

Up to 2 references. Selectable - no function, motor feedback, separate encoder, encoder option module, or resolver option module

Anti Windup

Enabled
Disabled

Start Speed

0.0-200 Hz

Proportional Gain

0.00-10.00

Integral Time

0.1 - 10000.0 millisecond

Differential Time

0.0 - 10 s

Differential Gain

1.0-50.00

Feed Forward Factor

0 to 500 %

On Reference Bandwidth

0 to 200 %

Operation

Operation Method

Communications: RS-485 Modbus RTU, Metasys N2, and Apogee FLN P1 USB Port for Programming drive with optional PC Software
Keypad Operation: Hand, off, auto Digital Input: Programmable for Start/stop, forward/reverse, jog timer Operation: Stop after predetermined time frame

Frequency Reference Signal

0/4-20 mA Analog Input
0-10 Vdc Analog Input
Speed Potentiometer: 0 to +10 Vdc, 10 to 0 Vdc
Left or right arrow Buttons on keypad in manual mode

References

Up to 3 Input references can be selected from analogue Input #1 or #2, frequency Input #1 or #2, network, or potentiometer

Output Signals

2x Digital Outputs 24 Vdc (Digital outputs are used in place of 2 of the digital inputs)
2x form C Relays rated to 2A at 230 Vac
1x analog output 0/4-20 mA

Protective Functions

Line Phase Loss
Serial Comms Bus Fault
Hardware Mismatch
Speed Limit
Auto Tuning Fault
Soft Charge Fault
No Motor
Keypad Error
DC Overvoltage
DC Undervoltage
Drive Overload
Motor Overtemperature
Motor Thermistor Overtemperature
Torque Limit
Overcurrent
Ground Fault
Short Circuit
Control Word Timeout
Brake Resistor Short-CCircuited
Brake Chopper Short-Circuited
Brake Check
DC Link Voltage High
Internal Fan Fault
External Fan Fault
Power Board Overtemperature
Missing U Phase
Missing V Phase
Missing W Phase
Internal Fault
Control Votlage Fault
Auto Tune Check - Wrong Motor Parameters
Auto Tune Low Onom - Motor Current is too Low
Current Limit
Mechanical Brake Low
Drive Initialized to Default Value
DC Link Voltage Low

Keypad

Keypad Features

LCD display with 6 alpha-numeric lines
Multi-language support
Hot pluggable, remote Mount option, and copycat Feature, IP65 rating when remote Mounted on Enclosure
LED’s - Green - drive is on, Yellow - indicates a warning, Red - indicates an Alarm, amber - indicates active menu keys and H-O-A keys

Password

2 level password Protection

Alternate Motor Parameters

Up to 4 separate complete Parameter set-Ups are available

Graphical Trending

Trend Speed
Power
Frequency

RS-485 Modbus RTU Serial Communications

Physical Level

EIA/RS-485

Transmission Distance

500 m

Node Address

Transmission Speed

2400
4800
9600
19200
38400
115200

Transmission Mode

Half Duplex

Transmission Protocol

Modbus RTU

Character Code

Binary

Character Length

8-bits

Error Check

Mounting Clearance

All AF-600 FP drives can be Mounted
side-by-side without Spacing. for all drives rated 90 kW or below Allow 100 mm free Space above and below
For all drives rated 110 kW and above Allow 225 mm free Space above and below

HVAC
Cooling Towers
VAV
Supply & Return
Exhaust
Fume Hood
Make-up Air
Induced & Forced Draft
Furnace Temperature Control
Chilled Water
Pressure Boosting
Cooling Tower
Wastewater
Chiller
Irrigation
Hydro-storage

Documentation

Catalogue

AF-6 Series Drives - Catalogue pdf 5.0 MB

AF-600 FP - Fan and Pump Drives

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AF-600 FP - Fan and Pump Drives

Specifications

Specifications

Brand

Environmental Conditions

Enclosures

Installation Location

Storage Temperature

Ambient Temperature

Ambient Humidity

Vibration

Cooling Method

Standards

Approvals & Certifications

Input Power Supply

Rated Input AC Voltage

Maximum Voltage Imbalance

True Power Factor

Displacement Power Factor

Switching on Input Power Supply

Environment According to EN60664-1

DC Link Reactors

RFI Filters

Output

Rated Output Voltage

Output Frequency

Switching on Output

Acceleration / Deceleration Time

Control Method

Control

Starting Torque

Carrier Frequency (Motor Noise, KHz)

Torque Boost

Acceleration / Deceleration Time

Data Protection

Pattern Operation

Jump Frequency Control

Slip Compensation

Torque Limit Control

Preset Speeds

Built-In Communications

Trim Reference Setting

DC Injection Braking

Auto-Restart After Power Failure

Jogging Operation

Energy Savings

Start Mode Function

Fire Override Mode

Pump Cascade Controller

Sleep Mode

Dry Pump Detection

Belt Monitoring

Real Time Clock

Logic Controller (LC) Sequencer

Logic Controller Events

Comparators

Timers

Logic Rules

Logic Controller States

Process Controller (PID)

Controller

Feedback Select

Anti Windup

Start Speed

Proportional Gain

Integral Time

Differential Time

Differential Gain

Feed Forward Factor

On Reference Bandwidth

Operation

Operation Method

Frequency Reference Signal

References

Output Signals